YR-AD4228 CNC Full Automatic High Speed Glass Cutting Machine
YR-4228 (3 IN 1) Cutting Table
October 8, 2018
YR-2520/4228 Automatic Glass Cutting Machine
October 8, 2018
特殊制造Special manufacture：
- 特殊调制钢机架：使用优质钢材在室外放置半年消除应力以后，使 用退火工艺消除材料剩余内应力，保证框架后期不变形。钢材厚度达到10mm，确保在任何环境温度下稳定地满负荷工作。
High strength quenched steel frame: the superior steel was put outdoors for six months to eliminating stress and used annealing process to eliminate residual stress, to ensure the frame no-deformation. Steel thickness reaches 10 mm which guarantee its steady in any environment and any temperature.
- 刀头旋转轴采用一体式进口贯通式主轴，不连接其它加工件，避免运转过程中出现的误差，保证切割时的高精度。
Rotation axis of tool bit adopts the design of integrated entrance guiding shaft. No other machined parts connected. It can avoid error during processing, and guarantee high precision during cutting.
- 一体式导轨齿条技术：导轨经过数控加工中心精加刨平，导轨齿条一体式保证材质的线性膨胀系数同步，保证运行时的高刚性、高平稳性及高精度。
Integrated guide rail & gear rack Technology: Integrated guide rail & gear rack ensure material expansion coefficient synchronous, it fashioning processed by CNC working center, which ensure the high rigidity in running , high stability and high precision.
- 切割桥采用航空航天铝镁合金整体浇铸成型，再经过数控加工中心精密加工，轻便坚固。在长期连续生产中不会产生因震动或焊缝开裂而引起的各种精度误差。切割速度达到了惊人的200米/分钟，加速度10.0㎡/s
The cutting bridge using aerospace al-mg alloy integrate casting molding, After use high precision CNC working center processing, sturdy & light. All kinds of precision error caused by vibration or weld cracking will not occur in a long-term continuous production. The cutting speed reach staggering 200 meters / min, the acceleration is 10 m²/s.
功能介绍Function Introduction：
1
异形扫描功能：机头上安装一个固定式激光探测器，能对任何形状的图形，任何材质进行智能扫描，并于扫描后自动成形，直接切割。
Shaped scanning: A fixed laser detector was installed on machine head. It can scan any shapes, any materials and automatically forming drawings and cutting directly.
Shaped scanning: A fixed laser detector was installed on machine head. It can scan any shapes, any materials and automatically forming drawings and cutting directly.
2
自动设定切割参数及优化路径：四轴协调产生四种不同切割压力依图型、起点 、终点、加速段、减速段.根据形状及弧形的难易程度自动调整，输出最佳的速度和压力及路径。
Automatically setting the cutting parameters and optimal path: according to the pattern, four axis coordinate four different cutting pressure, starting point, end point, acceleration section, deceleration section, according shape and arc difficulty level automatic to adjust the optimal output speed, pressure and path.
Automatically setting the cutting parameters and optimal path: according to the pattern, four axis coordinate four different cutting pressure, starting point, end point, acceleration section, deceleration section, according shape and arc difficulty level automatic to adjust the optimal output speed, pressure and path.
3
气缸下刀技术：切割刀头由压力的输出经机电一体式的比例阀精密的控制并由气缸产生推力使压力的输出曲线达到完美。能完美贴合玻璃表面切割，避免由于玻璃质量问题产生跳刀现象。
Air cylinder cutting technology: Cutting tool bit is controlled by Output pressure and mechatronic type of proportional valve. It generates pushing force by gasbag to achieving the perfect of output pressure curve .Cutting tool bit could fit glass cutting surface perfectly, and avoid the knife skip phenomenon because of glass quality problems.
Air cylinder cutting technology: Cutting tool bit is controlled by Output pressure and mechatronic type of proportional valve. It generates pushing force by gasbag to achieving the perfect of output pressure curve .Cutting tool bit could fit glass cutting surface perfectly, and avoid the knife skip phenomenon because of glass quality problems.
4
钻孔定位功能：异形图库中提供打孔预定位功能，可采用“+”方式或直接将钻孔位置及孔径直接切割，也可两种方式相结合。
Drilling positioning function: shape data have drill positioning function. It can fix the drilling holes position by using drawing a “+” pattern on glass or cutting that hole location and hole diameter directly, or combination two ways.
Drilling positioning function: shape data have drill positioning function. It can fix the drilling holes position by using drawing a “+” pattern on glass or cutting that hole location and hole diameter directly, or combination two ways.
5
自动匹配功能：当更新马达或驱动器时，软件能自动将新部件调整到匹配状态，达到“即插即用”的便利，维修容易。
Automatic matching function: When motor and driver be updated, software can adjust parts into correct matching condition automatically, and reach to the convenient of Plug and Play, make repair easily.
Automatic matching function: When motor and driver be updated, software can adjust parts into correct matching condition automatically, and reach to the convenient of Plug and Play, make repair easily.
6
在线排版及优化功能：含优化程序，可对切割尺寸任意组合排序，输出最佳的切裁方案，提高切裁率。
On-line typesetting and optimization function: Including optimization software, which can combined sort any cutting size, to output optimal cutting plan and improve cutting rate.
On-line typesetting and optimization function: Including optimization software, which can combined sort any cutting size, to output optimal cutting plan and improve cutting rate.
7
生产管理功能：自安装之日起，所有操作的过程、开机时间、切割延长米数 、故障信号等完整的记录自动储存于硬盘中。便于生产管理及绩效考核。于故障时可随时通过此数据判读，也可快速演算切割所需时间，便于工厂计算交货时间。
Production management function：Since the date of installation, all the process of operation, start up time, accumulative total cutting length the fault signal and so forth, which will automatically stored in hard disk. This function is convenient for production management and performance appraisal. While the machine malfunction can give a solution according the data interpretation. Also it can rapid calculate the time needed for cutting, facilitate for the factory to calculate delivery time.
Production management function：Since the date of installation, all the process of operation, start up time, accumulative total cutting length the fault signal and so forth, which will automatically stored in hard disk. This function is convenient for production management and performance appraisal. While the machine malfunction can give a solution according the data interpretation. Also it can rapid calculate the time needed for cutting, facilitate for the factory to calculate delivery time.
8
镜向切割功能：利用此功能可进行夹胶玻璃改裁及异形中空窗的配对切割。
Mirror cut function: It can cut on laminated glass to modify size and matched pair cutting for shaped insulating windows.
Mirror cut function: It can cut on laminated glass to modify size and matched pair cutting for shaped insulating windows.
选配OPTIONAL:
- 厚度测量功能：玻璃厚度自动侦测，电脑中的资料库可自动建议切割刀轮角度及切割压力。
Thickness measurement function: It can detects the glass thickness automatically. The computer database could automatically recommend cutter wheel angle and cutting pressure. - 喷砂薄膜雕刻功能：无人化全自动雕刻各类喷砂图案，有效提高工作效率。
Sanding film carving function: Automatic carving kinds of sanding patterning, increases the work efficiency.
- 厚度测量功能：玻璃厚度自动侦测，电脑中的资料库可自动建议切割刀轮角度及切割压力。
技术参数Technical parameter：
| 可切割玻璃尺寸 Max processing size | 4200*2800mm |
|---|---|
| 可切割玻璃厚度 Thickness range | 3～19mm |
| 切割桥速度 Cutting bridge speed | 0～200m/min（可调）(adjustable) |
| 刀头架速度 Cutting head speed | ≥180m/min |
| 刀头架加速度 Acceleration | ≥10 m/s²² |
| 切割头定位精度 Cutting head accuracy | ≤±0.15 mm |
| 皮带传送速度 Belt transmission speed | ≥40m/min（可调）(adjustable) |
| 对角线精度The diagonal accuracy | ≤±0.25mm/㎡ |
| 供油方式 Oil ways | 双油路自动注油 Double oil path, input oil automatically |
| 台面及毛毡 Table top | 防水高密度面板及防静电的进口工业毛毡 water proof highDensity panel &anti-static imported felt |
| 切割刀座 Cutting tool apron | 刀头可360度旋转（可准确切割任何直线及各种异形玻璃） Cutting head can rotate 360 degree（Cutting any straight line and shaped glass） |
设备规格Equipment specification：
| 工作台高度 Table top height | 900±30mm. |
|---|---|
| 安装电源要求 Power(Installation) | 380V/50HZ |
| 设备安装功率 Installed power | 8KW |
| 压缩空气 Compressed air | 0.6Mpa |
产品配置Product configuration：
| 机械部分 Mechanical parts | 电器部分 Electric elements | ||
|---|---|---|---|
| 台板 Table top | 防水板≤±0.20mm/m Water-proof ≤±0.20mm/m | 主机 Computer | 工控机+微软视窗 PC+ Microsoft windows interface |
| 齿条 Rack | 日本THK Japan THK | 电机 Motor | 日本安川伺服电机 Japan YASKAWA sever motor |
| 传动带/带轮 Transfer belt/Belt wheel | 意大利巴贝利 Italy Barbieri | 控制卡 Control card | 意大利TEX Imported SN |
| 刀轮/轮夹 Cutting wheel | 德国玻勒 Germany Bohle | 主要电器原件 Main electrical parts | 日本和泉+施耐德 Japan IDEC Relay,Schneider |
| 气动比例阀 Air proportional valve | 日本SMC Japan SMC | ||
YR-AD4228全自动 翻 工位上片台（具体工位按客户要求）
- YR-AD4228 Full-automatic glass arm and position loading machine(position details can be set according to customers)
- 设备构成
设备主框架/设备行走系统/设备传输系统/真空吸附系统 /机械翻转系统/高低压控制系统
/程序控制系统
Equipment System: main frame/ running system/ transfer system/vacuum adsorption system/mechanical turning system/high and low pressure control system/program control system
设备配置Machinery Specification：
| 机械配置 Mechanical components | 电器元件 Electric elements | ||
|---|---|---|---|
| 翻转链轮链条 turning wheel chain | 特制高精度加强型 High precision reinforced type | PLC控制器及变频器 PLC controller& Transducer | 西门子 Siemens |
| 传输滚轮 transfer idler wheel | 进口PU材质 PU | 负压传感器 Pressure sensor | 日本SMC SMC |
| 真空吸盘 vacuum suction cup | 进口丁青胶材 （双吸附结构） double absorption structure | 接触器 接近开关 Contactor Approaching switch | 施耐德 欧姆龙/日本和田 Schneider |
| 传输/翻转电机 transfer/turning motor | 台邦电机 Taiwan CPG motor | 控制电缆 Control cable | 柔性屏蔽线缆 High-flexible shielded control cables |
| 真空泵 vacuum pump | 中德合资PUXU PUXU(Sino-Germany) | 气动元件 Pneumatic part | 主要元件采用SMC |
技术参数Technical parameter：
| 上片尺寸范围 Loading glass size | 最小上片尺寸： 1500*1500mm （只限左边）；最大上片尺寸： 4200*2800mm Max glass size: 4200*2800 Min glass size: 1500*1500( left side) | 电源 / 功率 Power | 380V/50HZ （特殊情况可根据客户要求调整） 380V/50HZ（can be customized according to the power in different countries） |
| 上片厚度 Glass thickness | 3 ～ 19mm 3～19mm | 上片翻转臂 Loading arms | 翻 arms |
| 上片周期 Loading glass cycle | 40-90 秒（可调） 40-90s (adjustable) | 上片工位 Loading position | 工位 position |
| 传输速度 Transfer speed | 0 ～ 40m/min （可调） 0-40m/min (adjustable) | 单臂吸盘数 Vacuum suction cups quantity on each arm | 三个 Three pieces |
| 最大吸片深度 Max rack depth | 700mm 700mm | 安装功率 Power(installation) | 8KW 8KW |
| 最大上片附荷 Loading weight | 900KG 900KG | 压缩空气 Compressed air | 0.3Mpa-0.4Mpa 0.3Mpa-0.5Mpa |
| 单侧上片臂数量 Arm quantity on each side | 四个臂 Four arms | 真空压力 Vacuum pressure | -70 ～ -90Kpa （根据玻璃厚度可调） -70～-90Kpa（Be adjusted according to glass thickness） |
设备概述Main Introduction:
- 自动上片机是一台从料架上提取玻璃原片，翻转到水平台面，输送至切割机或者其 它加工工作台的辅助设备。
Automatic glass loading machine is an equipment that can suck glass from the glass shelf and turn to the level table and transport to cutting machine or any other working place. - 真空系统采用知名品牌的真空泵，大大提高了整机系统的安全性和稳定性；机架主体由电机驱动在双轨道上移动，主架大臂上装有吸盘臂，每个臂上有三只吸盘可调。车架向前行走吸盘臂同时向上翻转，当吸盘触及到玻璃架上的原片玻璃时，真空泵开始工作，吸盘产生真空吸住玻璃，当真空度达到设定值时，翻转臂提升并翻转到水平位置，排气后，玻璃将被输送到X轴终点并定位，等待向切割机输送。整个作业过程均由PLC控制。
Vacuum system use famous brand vacuum pump, and increase stability and safety of the equipment largely. All the work processes are controlled by the PLC. With very sturdy frame structure, reliable vacuum system design with venturi vacuumdevice to prevent glass falling in case of electricity blackouts. Loading arms was driven by electrical motor.High quality certified components to guarantee long term reliability and easy, spare parts availability. Modular design makes future upgrades to more stations available.
技术描述Technical description：
- 翻转模式：机械式翻转，运行速度快，运行稳定，无任何抖动，可满足 3 ～ 19mm 的玻璃上片。装配双道翻转传输链条保护，可确保翻转过程安全可靠，
Turning mode: mechanical turning, fast speed, steady operation, loading glass thickness 3 to 19 mm. Assembled with double line turning transmission chain, to ensure the transmission process safety and reliable. - 翻转角度： 95~98 度可调。可满足各种角度玻璃架上片。
Turning angle: adjustable, from 95 to 98 degree. Can satisfy any angles of glass racks. - 吸片深度：特殊的连杆伸缩机构，吸盘可前伸位移达 150mm, 可满足 700mm 的上片深 度，无需任何辅助架，可直接从铁架进行上片作业。
Rack depth: special connecting rod retractable mechanism, suction cup move forward 150mm, and rack depth is 700mm which could meet different kinds of glass rack. - 感应装置：使用两套玻璃光电感应器（一套用，一套备用），可有效杜绝因感应失灵导 致的安全事故。设备运行更安全稳定可靠。
Induction system: two sets of photoelectric sensors to ensure safety operation. (one for using , one other for standby application) It can prevent safety accident caused by induction failure. So that machine can work much more safely and stably. - 抬升装置：独特的连杆抬升装置，可确保抬升动作同步一致，杜绝了因抬升不同步的缺陷。可保证玻璃的安全分片。:
Lifting device :special connecting rod retractable mechanism, to ensure the synchronous lift and separate the glass piece safely. - 吸附装置：吸盘采用先进的双层吸附结构（内外两层），吸片更加牢固，杜绝了吸盘外层划破而导致的吸附漏气的缺陷。
Suction system: introduced double layer suction, strong absorption. - 吸盘控制：每个吸盘都有单独的气阀进行开关控制，可自由选择吸盘工作数量，方便各种尺寸玻璃的上片操作需求。
Suction cup control: Every cup have separated air valve to control, choose the quantity of working cup easily and freely. - 抬升错片保护：设备独特的取片抬升保护装置，可有效预防因玻璃未及时错片而导致的玻璃连带造成的玻璃破损现象。
Lift and loading system: lift glass before loading in case the glass damaged because of sticking. - 报警装置：带有自动检测及红绿灯报警装置，对出现的异常情况可自动报警并有显示。设有急停开关，可在出现异常时进行控制。
Alarm system: The machine has the alarm fittings, it have self inspection system and red and green alarm button. Sudden stop button can control the sudden issues. - 操作模式：设备有自动模式和手动模式两种功能供选择。操作方便直观
Operation mode: The machine has two kinds of controlling mode. (automatic and manual). - 操作界面：采用彩色液晶触摸屏显示界面，中英文显示模块，操作方便快捷。
Operation screen: Color LCD touch screen interface. - 参数设置：上片顺序和每工位上片数量可进行数字化自动设定，可与切割机全自动连机，设备自动行走，自动取片，实现不间断连续上片，无需反复操作，更加方便快捷。
Parameter setting: The order and glass quantity of loading can be set automatically with digital information.
YR-AD4228气浮分片台
YR-AD4228 glass breaking machine
1技术参数 Technical parameter：
- 台面规格：4200×2800mm Table top size：4200×2800mm
- 台面高度：900±30mm（按客户要求定） Table top height：900±30mm（According to customers’ requirements）
2主要配置 Main components:
- 台面绒布：黑色纤维毡。 Table top surface：Fiber and woolen felt.
- 台面板：高密度纤维板。 Table top：HDF
- 顶杆：横向两根，纵向一根。 Bar：2pcs horizontal level，1pcs vertical level
随机备件清单Spare Parts list：
| 序号 Item | 名 称 Accessories name | 单 位Unit | 数 量Quantity | 备 注Remark |
| 1 | 光电开关 Optoelectronic switch | 个 pcs | 2 | |
| 2 | 调试工具，配有工具箱 Tool kit | 套 set | 1 | |
| 3 | 进口刀夹（德国玻勒） Imported knife holder(German) | 套 set | 6 | |
| 4 | 接近开关 Approach switch | 个 pcs | 2 | |
| 5 | 上片台吸盘 Loading machine sucker | 个 pcs | 2 | |
| 6 | 铜刀座 Copper tool apron | 套 set | 2 | |
| 7 | 轴承694 694 bearing | 个 pcs | 4 | |
| 8 | 操作说明书 Operation manual | 份 pcs | 1 |
注：设备到乙方工厂的卸车、电、气源及导轨由乙方负责。
Remark: Unloading, electricity and power belong to customer after arrived.